Tissue Machine Process Engineering Consulting

Senior-level process engineering support for tissue machine performance, stability, and optimization.Independent work with mills and OEM teams.

Rob Gusky - Principal
Gusky Process Consulting

Technical Background

I bring 30+ years of process engineering experience at Kimberly-Clark, focused on improving tissue machine performance, stability, and operational efficiency in complex manufacturing environments.My work spans North America, Europe, Asia, and Latin America, supporting mills through machine optimization, troubleshooting, and variability reduction. I specialize in diagnosing and resolving runnability and stability issues across forming, pressing and drying, with an emphasis on sustainable performance improvement rather than short-term fixes.I have led Tissue 101 instruction in the U.S. and internationally, and have extensive experience mentoring engineers and training operators to strengthen both foundational understanding and advanced process capability.I focus on identifying and resolving performance constraints under real production conditions, working in close collaboration with mill and OEM technical teams to deliver measurable, durable improvements.

Engagement Scope

Engagements are typically initiated for:- Ongoing runnability or stability problems on tissue machines
- Variability issues in forming, pressing, or drying sections
- Quality issues (e.g. softness,defects, etc.)
- Commissioning and startup performance issues
- Support for OEM or mill troubleshooting escalations
Work focuses on identifying root causes and practical steps to improve machine performance.

How Engagements Are Structured

1. Technical intake discussion (problem definition and constraints)
2. Process and data review (system context alignment)
3. Targeted on-site or remote engineering analysis
4. Findings and prioritized recommendations
5. Optional implementation support
Work is only taken where there is a clear match with experience and a reasonable chance of improving machine performance.